Figure 1: Voltage drops equally in the outgoing and return conductors. The load receives the source voltage minus the total cable drop. UK regulations limit drop to 3% for lighting and 5% for other circuits.
Table of Contents
What Is Voltage Drop?
Voltage drop is the reduction in voltage along a conductor carrying current. Every wire has resistance, and by Ohm’s law (V = IR), current flowing through that resistance creates a voltage drop. The load at the far end of the cable receives the source voltage minus the cable’s voltage drop.
Excessive voltage drop causes dim lighting, motor overheating, unreliable electronics, and wasted energy as heat in the cable. It is particularly important for long cable runs, low-voltage systems, and high-current circuits. The Series Circuit Calculator demonstrates the same voltage-drop principle across discrete resistors.
The Formula
Rcable = ρ × 2L / A
Where ρ = resistivity (copper: 0.0172 Ω·mm²/m, aluminium: 0.0282), L = one-way length, A = conductor cross-section area (mm²).
The factor of 2 accounts for both the outgoing and return conductors.
Worked Example — UK Ring Main Circuit
Rcable = 0.0172 × 2 × 20 / 2.5 = 0.275 Ω
Vdrop = 10 × 0.275 = 2.75 V (1.2%)
Vload = 230 − 2.75 = 227.25 V
At 1.2%, this is well within the BS 7671 limit of 5% for power circuits. The Power Dissipation Calculator shows that 27.5 W is wasted as heat in the cable.
Worked Example — 12V LED Strip Run
Rcable = 0.0172 × 2 × 10 / 1.5 = 0.229 Ω
Vdrop = 5 × 0.229 = 1.147 V (9.6%)
Worked Example — Long Industrial Feeder
Rcable = 0.0282 × 2 × 100 / 6 = 0.94 Ω
Vdrop = 30 × 0.94 = 28.2 V (7.1%)
At 7.1% this exceeds the 5% limit. The cable must be upsized to at least 10 mm² (which gives 4.2%) or the run shortened. For three-phase calculations, the Three Phase Power Calculator provides the full power analysis.
UK Wiring Regulations (BS 7671)
BS 7671 (18th Edition) specifies maximum voltage drop from the origin of the installation to the load. For public supply (230 V nominal): lighting circuits are limited to 3% (6.9 V) and other circuits to 5% (11.5 V). These limits ensure equipment operates within its rated voltage range and prevent excessive heat generation in cables.
How to Reduce Voltage Drop
There are four main strategies: increase the conductor cross-section (thicker cable), shorten the cable run, reduce the current (use a more efficient load or higher voltage), or switch from aluminium to copper. For very long runs, increasing the supply voltage (e.g. 24 V instead of 12 V for LED lighting, or 400 V three-phase instead of 230 V single-phase) is often the most cost-effective solution.
Temperature Effects
Copper resistance increases by about 0.39% per °C above 20°C. In hot environments or heavily loaded cables, the actual resistance (and therefore voltage drop) is higher than the room-temperature calculation. For critical installations, the Circuit Current Calculator can be used with temperature-corrected resistance values.
Frequently Asked Questions
Does voltage drop waste energy?
Is voltage drop the same for AC and DC?
What cable size do I need?
Does the neutral carry current back?
Why is low-voltage drop more critical than high-voltage?
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